Overhaul
↓
Limited functional checks
↓
No complete dynamic testing
↓
Return to service
The challenge
Some of the most critical machines are not truly tested.
In the Oil & Gas industry, some equipment is essential to operational safety and continuity.
After overhaul or repair, however, some of these machines are returned to service without undergoing complete functional testing under the expected operating conditions.
This is especially true for drawworks, one of the most critical machines on the entire drilling rig.
The Testing Intelligence System was developed to close this gap.
Overhaul
↓
Full-Load Static Tests
↓
Full-Load Dynamic Tests
↓
Data acquisition and documentation
↓
Technical validation
The core of TIS
Complete drawworks testing.
TIS introduces a dedicated methodology to validate drawworks performance under controlled load conditions before the equipment returns to service.
Overhauling critical equipment is not enough. Its readiness to return to service must be demonstrated.
Static testing
120%
of the maximum rated load
Static testing
Controlled load application and verification of structural and mechanical behaviour.
Dynamic testing
Controlled application of dynamic loads and verification of the machine response.
Braking system
Verification of response, modulation and stopping capability.
Data acquisition
Continuous recording of significant parameters throughout the entire test cycle.
Traceability
Documentation of the conditions, phases and results of every test.
Technical report
Production of complete and verifiable final documentation.
Components and functions verified
More than a test bench
01
02
03
04
05
06
An intelligent technical validation system.
TIS controls, measures, records and documents the entire testing process. Every test becomes objective, repeatable and fully traceable.
Preparation
Definition of the procedure and configuration of the equipment.
Instrumentation
Installation of sensors and verification of measurement channels.
Static test
Application of the load in accordance with the defined procedure.
Dynamic test
Controlled application of dynamic loads in accordance with the defined procedure.
Acquisition
Real-time recording of significant parameters.
Report
Production of the final technical documentation.
Additional applications
Mud Pumps
Generator Sets
A platform that can be extended to other critical equipment.
Functional and performance verification.
TIS can support functional testing, operating parameter acquisition and documented verification of mud pump performance.
Load testing and monitoring under load.
The system can integrate load tests, monitoring of key electrical parameters and structured test documentation.
Why TIS
Objective data before equipment returns to service.
Safety
Reduces operational risk by verifying machine behaviour before it returns to service.
Reliability
Every test is performed according to defined, controlled and repeatable procedures.
Traceability
Parameters, conditions and results are recorded and documented.
Objective decisions
The technical assessment is based on measured data rather than impressions or partial checks.
Testing Intelligence System
Overhauling critical equipment is not enough. Its readiness to return to service must be demonstrated.
TIS makes this possible through documented testing, data acquisition and technical validation.
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